FROM THE MOMENT YOUR PCB ORDER IS RECEIVED
You can be sure that you will be dealt with in a friendly, efficient and highly professional manner. All the information and details about you and your Printed Circuit Board (PCB) requirements are immediately entered into our sophisticated computer system. A system that is networked throughout the whole factory.The software we use, called Match-It is a complete manufacturing package that controls every aspect of production, management control, stock, scheduling, quality control to ISO9001, purchasing, invoicing, costing, in fact the complete PCB Manufacturing process of the entire business.You can be sure you will get exactly what you asked for and when ... so you can plan your production time accurately.
INSPECTED 7 TIMES DURING THE PCB MANUFACTURING PROCESS
Your printed circuit boards will receive seven different inspections as they progress through our PCB production process. At each of these stages the technicians responsible log in onto our processing network and enter the inspection results and who completed the relevant step. This helps us to be sure we can offer the highest quality standards in our PCB manufacturing process.
PERFECT CONNECTIONS WITH SHADOW LINE PLATING
The shadow line is a state of the art plating line, which replaces the old type of electrolyses plating system.It is a conveyorised machine that coats a layer of carbon through the holes in the circuit board panel, creating a perfect connection from one side of the panel to the other .. in every single hole on the circuit board.Because it is conveyorised it ensures that every printed circuit board that passes down the line receives exactly the same amount of time in each chemical chamber. Every printed circuit board is manufactured with the same rinse pressures and drying times.This ensures complete consistency across every batch of PCB, eliminating any variables that can affect your Printed Circuit Boards operation. The timescale involved with our new PCB process have reduced from hours to minutes. Allowing us a quick turnaround while maintaining absolute quality in every PCB we manufacture.
PRECISION DRILLING - OUR PCB MANUFACTURER TECHNOLOGY
The new state of the art (CNC) drilling machine ensures consistently accurate drilling to your original specifications on every PCB.The auto tool changing head selects the correct tool to match your PCB requirements and adjusts the speeds and feeds to suit. After selecting the appropriate tool it laser checks the diameter and length as well as concentricity and replaces the tool if it fails any of the quality checks, to ensure every printed circuit board is drilled perfectly.This machine is so precise that it is able to drill at 150,000 rpm down to 0.1 mm and up to 6.6 mm.The granite bed and air bearing spindle ensures a positioned accuracy measured in microns. The enables us to manufacture even the most complex Printed Circuit Board.The controller on the drilling machine keeps a record of the status of each of the 450 different tools at its disposal. Automatically changing a tool when the maximum required number of hits has been achieved. This means there is no possibility a hole can be made in your PCB with a worn drill bitAs every hole is drilled, the laser head detects if the tool is chipped or broken, replaces it immediately if a fault is detected, and continues where it left off.Your Printed Circuit Board will be photo image resisted to ensure perfect solder resist registration with no pad encroachment, for perfect service mount assemble for your PCB.To achieve a flat, smooth, shiny surface on your PCB to aid your assemble process, all boards are then hot air levelled.A PCB of any shape and complexity of outline are accurately produced on our PCB routing machines.Your single or plated through circuit boards can be manufactured within 5 working days and your multi-layered circuit boards within a quick turnaround period.Your PCB will go through final inspection and will be cleaned, carefully packaged and labelled for you convenience.If you have any special requirements in your PCB needs, including delivery dates, costs involved and any questions please CONTACT US.
Our Service
