Defence Electronics Assembly
Robust, Reliable PCB Assembly for Defence Applications
At ABL Circuits, we provide specialist defence electronics assembly services, delivering high-performance PCB assemblies and electronic systems built to the exacting standards required by the defence industry.
With over 40 years of experience in contract electronics manufacturing, we understand the demands of defence applications—where reliability, durability, and security are non-negotiable. Our ISO 9001 certified processes, rigorous quality control, and complete traceability make us a trusted UK manufacturer for defence contractors, OEMs, and system integrators.
How We Can Help
Defence electronics manufacturing requires absolute precision, robust quality assurance, and a deep understanding of the standards and regulations governing the sector. At ABL Circuits, we work with defence contractors and OEMs at every stage—from early-stage prototyping through to full production—delivering reliable assemblies that perform under the most demanding conditions.
We offer:
- PCB design, manufacture, and assembly for defence applications
- Surface mount (SMT) and through-hole assembly services
- Box build and system-level integration
- Prototype and NPI support for defence programmes
- AOI and comprehensive inspection at every stage
- Full traceability and quality documentation
Our in-house UK manufacturing facility gives us complete control over every part of the production process. From component sourcing through to final testing and delivery, we manage it all—ensuring consistent quality, reliable lead times, and full accountability.
Built to Withstand the Demands of Defence
Defence electronics must perform reliably in harsh, unpredictable environments. At ABL Circuits, we manufacture assemblies designed to meet the rigorous performance and durability standards that defence applications require.
Our manufacturing processes are tailored to the demands of defence projects, with particular attention to:
- Strict quality control and inspection protocols
- Full traceability from component to finished assembly
- Compliance with relevant defence and military standards
- Environmental and functional testing capabilities
- Secure handling and production processes
- Detailed documentation and audit trails
Whether your application requires electronics for ground-based systems, airborne platforms, or naval environments, our experienced team works with you to ensure every assembly meets your technical and regulatory requirements.
Defence Applications We Support
We partner with defence contractors, system integrators, and OEMs across a broad range of defence programmes, providing manufacturing solutions for complex, high-performance applications.
Command and Control – reliable electronics for defence command systems and decision-making platforms
Communications – high-performance assemblies for secure military communications
Surveillance and Sensing – precision PCB manufacturing for radar, sonar, and electronic warfare systems
Vehicle and Platform Electronics – robust assemblies for armoured vehicles, aircraft, and naval vessels
Power Management – dependable power distribution and conversion systems for defence equipment
Our depth of experience across these applications means we understand the technical challenges involved and can provide informed engineering support throughout your project.
From Prototype to Full Production
ABL Circuits supports defence programmes at every stage of development, from initial concept through to sustained production. Our flexible manufacturing capabilities allow us to scale with your programme whilst maintaining the same high standards throughout.
Prototype and Concept Development Fast-turnaround prototype builds to support early-stage design validation and testing
New Product Introduction (NPI) Dedicated engineering support to refine designs, resolve manufacturing challenges, and prepare for production
Low to Mid-Volume Production Reliable, consistent manufacturing for defence programmes with specific volume requirements
Sustained Production Ongoing manufacturing support with dedicated project management and supply chain oversight
Because everything is managed in-house, we can respond quickly to design changes and evolving programme requirements—keeping your project on track and on budget.
Why Choose ABL Circuits for Defence Electronics
Choosing ABL Circuits for your defence electronics manufacturing means working with a UK-based contract manufacturer that understands the unique demands of the defence sector. We combine technical expertise, proven manufacturing processes, and a commitment to quality that defence programmes require.
We provide:
- Complete in-house manufacturing—design through to finished assembly
- ISO 9001 certified quality management systems
- Full traceability and comprehensive documentation
- Rigorous inspection and testing at every stage
- Experienced engineers with defence sector knowledge
- UK-based manufacturing with secure, reliable supply chains
Our team works as an extension of your organisation, providing the technical capability, project management, and quality assurance needed to deliver defence electronics on time and to specification.
Work with a Trusted UK Defence Electronics Manufacturer
ABL Circuits offers complete defence electronics assembly services for contractors, OEMs, and system integrators across the defence sector.
Call 01462 894 312, email sales@ablcircuits.co.uk, or request a quote today to discuss your defence electronics requirements.
Key Differences Between SMT and THT Assembly
PCB assembly uses two main techniques:
Surface Mount Technology (SMT)
SMT components are soldered directly onto the board’s surface, offering:
1
Often using Pick and Place machines.
2
Ideal for compact, high-density designs.
3
Connections may be weaker under stress.
Through-Hole Technology (THT)
THT involves inserting component leads through drilled holes for a stronger connection:
1
Ideal for high-vibration or high-power applications.
2
Additional drilling and soldering steps required.
3
Due to lead-based design and extra material.
Related Case Studies
What defence standards do you manufacture to?
Do you have the security clearances required for defence work?
Can you handle the full supply chain for defence projects?
Do you support low-volume defence production runs?
What inspection and testing do you carry out?
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ABL Circuits have offered a state of the art PCB Manufacturing Service for over 40 years.
ABL Circuits Ltd Icknield Way,
Baldock Hertfordshire, SG7 5BB
United Kingdom
