Box Build Assembly
Complete Electronic Assembly and Integration Services
At ABL Circuits, our box build assembly service provides complete system integration, taking your project from individual PCB assembly through to finished, fully tested electronic products ready for deployment.
With over 40 years of experience in electronic manufacturing, we offer a comprehensive box build service that combines PCB assembly, mechanical integration, wiring, testing, and packaging—all managed in-house at our UK facility.
Providing bespoke PCB services for over 40 years!
How We Can Help
Our box build assembly service is designed to simplify your manufacturing process by handling every stage of product integration under one roof. Whether you need a complete turnkey solution or support with specific assembly stages, our team works closely with you to deliver reliable, high-quality results.
We offer:
- Complete system assembly and integration
- Cable and wire harness assembly
- Electromechanical assembly
- Enclosure sourcing and customisation
- Full functional testing and quality control
- Labelling, packaging, and logistics support
From prototype builds to full production runs, our in-house capabilities ensure consistent quality, fast turnaround times, and complete traceability throughout the assembly process.
End-to-End Manufacturing Control
At ABL Circuits, we understand that box build projects require precision, coordination, and attention to detail. Our ISO 9001 certified processes ensure every assembly meets the highest standards of quality and reliability.
Because we manage everything in-house—from PCB fabrication and assembly to mechanical integration and final testing—we maintain complete control over quality, lead times, and project management. This integrated approach reduces risk, eliminates delays, and gives you a single point of accountability.
Our experienced team handles:
- Component procurement and supply chain management
- PCB assembly (SMT and through-hole)
- Mechanical assembly and enclosure integration
- Custom cable and harness assembly
- System-level testing and inspection
- Final packaging and delivery
Industries We Serve
Our box build assembly service supports clients across multiple sectors, delivering complete electronic products for demanding applications where reliability and quality are essential.
Aerospace – integrated systems built to exacting standards and full traceability
Defence – robust assemblies with stringent quality control and compliance
Industrial – reliable, production-ready equipment for harsh operating environments
Medical – precision assembly meeting the highest safety and regulatory requirements
Communications – high-performance systems delivered with fast turnaround times
Whether you're developing new products, transitioning from prototype to production, or looking to outsource your manufacturing, ABL Circuits provides the expertise and facilities to deliver complete box build solutions.
Why Choose ABL Circuits for Box Build Assembly
Working with ABL Circuits means partnering with a UK manufacturer that controls every aspect of your project. Our in-house capabilities eliminate the complexity of managing multiple suppliers, reduce lead times, and ensure consistent quality from PCB fabrication through to final product assembly.
Our team brings deep technical expertise, state-of-the-art equipment, and proven processes to every build. We work as an extension of your team, providing dedicated project management, engineering support, and transparent communication throughout production.
With ABL Circuits, you benefit from:
- Single-source manufacturing—PCB to finished product
- Fast turnaround and flexible production scheduling
- Complete quality control and testing
- Simplified supply chain management
- UK-based manufacturing with local support
Work with a Trusted UK Box Build Partner
ABL Circuits offers complete box build assembly services designed to meet the most demanding project requirements. From initial design consultation through to final delivery, we provide the expertise, facilities, and quality assurance you need.
Call 01462 894 312, email sales@ablcircuits.co.uk, or request a quote today to discuss your box build assembly requirements.
Key Differences Between SMT and THT Assembly
PCB assembly uses two main techniques:
Surface Mount Technology (SMT)
SMT components are soldered directly onto the board’s surface, offering:
1
Often using Pick and Place machines.
2
Ideal for compact, high-density designs.
3
Connections may be weaker under stress.
Through-Hole Technology (THT)
THT involves inserting component leads through drilled holes for a stronger connection:
1
Ideal for high-vibration or high-power applications.
2
Additional drilling and soldering steps required.
3
Due to lead-based design and extra material.
Related Case Studies
What is box build assembly?
What's included in your box build service?
Can you source components and enclosures?
Do you support low-volume or prototype box builds?
How do you ensure quality in box build assembly?
Looking for a bespoke manufacturing solution?
See how ABL Circuits can help you today:
Quick Quote
Alternatively, for a quick overview, fill out the basic form to the right.
ABL Circuits have offered a state of the art PCB Manufacturing Service for over 40 years.
ABL Circuits Ltd Icknield Way,
Baldock Hertfordshire, SG7 5BB
United Kingdom
