From
the moment your PCB order is received
You
can be sure that you will be dealt with in a friendly,
efficient and highly professional manner. All the information
and details about you and your Printed Circuit Board
(PCB) requirements are immediately entered into our
sophisticated computer system. A system that is networked
throughout the whole factory.
The
software we use, called Match-It is a complete manufacturing
package that controls every aspect of production, management
control, stock, scheduling, quality control to ISO9001,
purchasing, invoicing, costing, in fact the complete
PCB Manufacturing process of the entire business.
You
can be sure you will get exactly what you asked for
and when ... so you can plan your production time accurately.
Inspected
7 times during the PCB manufacturing process
Your
printed circuit boards will receive seven different
inspections as they progress through our PCB production
process. At each of these stages the technicians responsible
log in onto our processing network and enter the inspection
results and who completed the relevant step. This helps
us to be sure we can offer the highest quality standards
in our PCB manufacturing process.
Perfect
Connections with Shadow Line Plating
The
shadow line is a state of the art plating line, which
replaces the old type of electrolyses plating system.
It
is a conveyorised machine that coats a layer of carbon
through the holes in the circuit board panel, creating
a perfect connection from one side of the panel to the
other .. in every single hole on the circuit board.
Because
it is conveyorised it ensures that every printed circuit
board that passes down the line receives exactly the
same amount of time in each chemical chamber. Every
printed circuit board is manufactured with the same
rinse pressures and drying times.
This
ensures complete consistency across every batch of PCB,
eliminating any variables that can affect your Printed
Circuit Boards operation. The timescale involved with
our new PCB process have reduced from hours to minutes.
Allowing us a quick turnaround while maintaining absolute
quality in every PCB we manufacture.
Precision
drilling - Our PCB Manufacturer technology.
The
new state of the art (CNC) drilling machine ensures
consistently accurate drilling to your original specifications
on every PCB.
The
auto tool changing head selects the correct tool to
match your PCB requirements and adjusts the speeds and
feeds to suit. After selecting the appropriate tool
it laser checks the diameter and length as well as concentricity
and replaces the tool if it fails any of the quality
checks, to ensure every printed circuit board is drilled
perfectly.
This
machine is so precise that it is able to drill at 150,000
rpm down to 0.1 mm and up to 6.6 mm.
The
granite bed and air bearing spindle ensures a positioned
accuracy measured in microns. The enables us to manufacture
even the most complex Printed Circuit Board.
The
controller on the drilling machine keeps a record of
the status of each of the 450 different tools at its
disposal. Automatically changing a tool when the maximum
required number of hits has been achieved. This means
there is no possibility a hole can be made in your PCB
with a worn drill bit
As
every hole is drilled, the laser head detects if the
tool is chipped or broken, replaces it immediately if
a fault is detected, and continues where it left off.
Your
Printed Circuit Board will be photo image resisted to
ensure perfect solder resist registration with no pad
encroachment, for perfect service mount assemble for
your PCB.
To
achieve a flat, smooth, shiny surface on your PCB to
aid your assemble process, all boards are then hot air
levelled.
A
PCB of any shape and complexity of outline are accurately
produced on our PCB routing machines.
Your
single or plated through circuit boards can be manufactured
within 5 working days and your multi-layered circuit
boards within a quick turnaround period.
Your
PCB will go through final inspection and will be cleaned,
carefully packaged and labelled for you convenience.
If
you have any special requirements in your PCB needs,
including delivery dates, costs involved and any questions
please contact us.
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